Log analyze battery issue

In this article is explained how to check for damaged batteries

000

 

Parameters (1.9.5.)

State of Health

  • Plots - bms_data_0/state_of_health
  • Battery SoH is basically an indicator for how much capacity can maximally be used
  • The state of health (SoH) is a good parameter to start with. A sane battery should be at 100%. Values between 90-100% are ok. Everything below might be a potential source of failure.
  • Example of batteries with the SoH under 90%.

State of Health

001-1

 

Where to find a battery ID in WingtraExplorer?0002

Where can I find the battery on the battery ID?

0004

  • Battery SoH is basically an indicator for how much capacity can maximally be used
  • SoH can only be seen for BAT1
    • Ask the customer to switch the USB cable and connect both batteries to get information about BAT2

Faulty Cells

  • If at least one cell row is different from the others (threshold ? around 0.05V in idle and 0.1 under load for more than 10s) then you need to do assess more info.

How to assess:

  • For BAT1:plot max_cell_voltage_delta

    • Does voltage difference exceed the threshold?
  • For BAT2: can only be assessed if there is a huge voltage difference
    • Ask Ronny

007

 

Landing Voltage Levels

  • At normal conditions (30°C and 1500masl), WingtraOne can fly with a min voltage of approx. 24V-25V.
  • Always check the lowest voltage level (battery_status/voltage_v) reached before landing/crashing.
    • If the voltage is lower than 25V, this might be an indicator of a faulty battery or a faulty drive-train.

004

Power Consumption

  • Power Consumption (batter_status/power*) should be within following margins
    • Hover: P_max_continuous=1000W
    • Cruise: P_max_continuous=250W

005

Battery Switching OFF/ON

  • Plot bms_data/pack_voltage_v* vs. battery_status/voltage_v
    • In case of battery switching on/off battery_status/voltage_v would drop to half of the voltage (between 12-16V) while bms_data/pack_voltage_v* either remains at a full voltage or drops to 0V

008

006

002-2

The logs show clear evidence that the left drivetrain saturated in hover whereas the right drive-train never reached saturation.